High-Altitude, Long-Endurance UAVs
Substantial efforts are under way to develop propulsion technologies for HALE surveillance and communications-relay missions. The mission objectives for HALE UAVs are to operate at as high an altitude as possible to maximize the geographic coverage of sensors and communications. High altitude can also be an important contributor to survivability because high altitude reduces the aircraft’s vulnerability to ground-to-air and air-to-air missiles. However, to be entirely safe from many widely deployed threats, operating altitudes must be above 75,000 or even 85,000 feet. These altitudes cannot be routinely reached with current propulsion technology.
At an altitude above 75,000 feet, there is very little air (the air density at 80,000 feet is only 3 percent of the density at sea level), which affects air-breathing fueled propulsion systems in two fundamental ways. First, engine weight is inherently higher. The fuel required to produce a unit of thrust per time is the same at high altitudes as it is at low altitudes, but the fuel-to-air ratio is fixed by the chemistry of combustion. As a result, the required mass flow rate of air is set by the power required.
Second, the large compression ratios required for gas turbines (additional compressor stages must be added), piston engines, and fuel cells (which require several stages of turbocharging) result in weight and drag penalties. The additional compression requirement significantly increases the weight of high-altitude propulsion systems. Because the compression process increases the temperature as well as the air pressure, the required pressure ratios result in temperatures that are too high for current technology. Thus, coolers (heat exchangers) must be added to the compression system. The weight and drag penalties of these heat exchangers are exacerbated by the very low ambient air density. High-altitude aircraft under development for NASA, which use piston engines, have more area and drag associated with heat exchangers than for the wings. The increased weight and drag of heat exchangers with altitude limit the operating altitude of these designs (Drela, 1996).
National Academies of Sciences, Engineering, and Medicine. 2000. Uninhabited Air Vehicles: Enabling Science for Military Systems. Washington, DC: The National Academies Press.
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