One question what do you do if you receive sanctions or embargoes on certain parts in the aircraft that come from abroad, e.g. for strategic political reasons?
The Tejas is full of foreign parts as you know, what about AMCA Project?
The engine cannot be Indian for the next few years.
The development of a Generation 4+ or 5 engine alone costs at least 10-15 in total years, depending on the complexity of the engine.
In addition, there is the blisk technology in the engine, which consists of various alloys, composite materials and crystals in one piece, which have to withstand very high temperatures and pressures - nobody simply gives this away as a technology transfer.
What about the supply chains of the parts alone that would have to be produced domestically, just getting these defense companies off the ground and developing all the parts costs a lot of money and time.
I say that because Turkey has been under sanctions for several years and has built up its own arms industry. They are now at 85-90% to produce everything themselves.
The last 10% are the worst, because it's about absolute high technology, such as semiconductors, engines, composite materials, stealth alloys with coatings that enhance the effect even more.
We were able to solve the latter problems because we were co-developers in the Joint Strike Fighter program for decades, which is now known as the F-35.
The only problem Turkey still has is semiconductor chips, but nobody can solve that so quickly, not even top European industrialized countries.
How will India solve this?
Consider that it took us several years to develop a high-performance Engine like the TF-6000 for drones and helicopters.
The next step is to equip the TEI TF-6000 with an afterburner as the TEI TF-10000.
The TF-35000 for TAI KAAN has been in development for 2-3 years and it will take another 6-8 years before a prototype is ready.
Well In short, India's quest into Aero Engines and Aircraft Industry had always taken a backseat. . Earlier before, the momentum was weak, the government didn't prioritize because we could always import them. Funds allocated to this sector are scarce along with Human Resources. It is only recently we started investing heavily in this sector and it takes time to mature Aero Engines and Aircraft Industry. We can't expect fruits to yield when we started taking this sector seriously for the past 5-10 years only.
Ignore the long paragraph if not interested of Why India is weak in Aircraft Industry.
The circumstances that led to India’s relative weakness in the aircraft industry are deeply rooted in the nation's history and strategic choices post-independence. Unlike some other nations, India emerged from colonial rule with limited resources and a massive population that required immediate attention to basic needs. Unlike China, where a Maoist revolution enabled a brutal but effective focus on industrialization, India chose the path of democracy which means we have to feed every "Mag*ot" otherwise he/she would resort to protests, also meant that resources were spread thin, and priorities had to be carefully chosen.
India’s human resources were always limited in quantity but exceptional in quality. With a tight budget, the country had to make hard decisions about where to invest its R&D efforts. The strategic focus naturally fell on two critical areas: the nuclear industry and the space industry. This wasn’t just a choice but a necessity for survival. Nuclear weapons and the capability to deliver them through ICBMs are the ultimate guarantors of national sovereignty. Without them, the very existence of the nation would be at risk. The fruits of this strategy, despite decades of struggle and sanctions, are clear today.
For example, India has achieved the following:
1. ICBM for Nuclear Deterrence: Capable of reaching the farthest parts of China.
2. Miniaturized Nuclear Warheads: Developed in the form of MIRVs on the Agni-5 missile.
3. Indigenous SSBN: Equipped with a home-grown reactor.
4. Medium Category Space Launch Vehicle: Sufficient to meet all national needs.
5. Satellites: Supported by vertical integration, including semiconductor chips designed and manufactured in India.
6. BMD& ASAT
7. Matured Indigenous Gen 3+ Nuclear Reactors: Developed for power generation, alongside a Fast Breeder Reactor and the KAMINI Thorium Reactor, the only one of its kind in the world.
8. Supercomputers (We were denied. We built one. It came only second to Cray Supercomputer in 1990 Munich Conference)
Some of the above were denied or outright blocked by foreign nations. No one gonna hand over the above to us. We had to make them and we succeeded.
Given the limited resources we had, I believe our political leaders made the right choices. We can always buy fighter jets, but no one is going to hand over the kind of strategic capabilities that we’ve developed in-house. That’s why the aircraft industry, while important, wasn’t the top priority. The focus was on capabilities that are non-negotiable for a sovereign nation.
When it comes to semiconductors, the situation is very optimistic. India does not lack in design capability—far from it. Every major semiconductor player has a presence in India, and over 20% of the global semiconductor design talent resides here with GCCs of Major Semiconductor Companies. We do have a vertically integrated ecosystem for semiconductors, albeit small and primarily catering to defense needs. The SCL-Mohali lab has been designing and manufacturing chips for defense and space applications for years. With Tata's upcoming 28nm fab, we’re on track to meet the majority of our military requirements for the foreseeable future. Ofcourse, we will always be on the risk of USA doing its shenanigans with EUV Machines, but the scenario is very low with current geopolitical situation.
For India, Self reliant in Pharma sector is as important as Military sector. India is largely self-reliant in vaccines and medicines, with only a few exceptions where the cost of R&D makes importing a better option. Imagine the Covid-19 pandemic without any domestic pharma sector, it would have been hell in India. Western Powers would armtwist India into a puppet and it would have no choice but to bend with a foreseen domestic pressure.
In the broader Civilian-Strategic-Military Industrial Complex, cracking Jet engine technology is the last major hurdle for India. We’ve come a long way despite our early challenges and limited resources. Our focus has always been on long-term, strategic capabilities that ensure our sovereignty and independence. The aircraft industry may have taken a back seat, but that’s only because we’ve been busy securing our future on more critical fronts.